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4-16MiscellaneousHardwareMost of the metal hardware on your boat consists of brass, stainless steel, or aluminumand should be cleaned on a periodic ba
4-17Prior to boat being removed from water:• Fill fuel and add 1 ounce of STA-BIL®fuel stabilizer for each 5 quarts ofgasoline.• Operate boat for at l
4-18Winterization Re-Commission• Remove boat cover or shrink-wrap from boat.• Remove Duct tape from exhaust flaps.• Charge and install battery in boat
4-19TroubleshootingThe following charts will assist you in finding and correcting minor mechanical andelectrical problems with your boat. Problems are
4-20PROBLEM POSSIBLE CAUSE SOLUTIONEngine will not turn • Throttle control in gear. • Shift into neutral.over • Main circuit breaker open. • Reset cir
4-21PROBLEM POSSIBLE CAUSE SOLUTIONThrottle/shifting • Corroded cables. • Clean and lubricate cables.problems • Defective throttle return • Replace th
4-22GlossaryAFT: To the rear of the boat near the stern. Generally used to givedirections.BEAM: The widest portion of the hull.BILGE: The lowest porti
4-23IndexAAdjustable Rudder System . . . . . . . . . . . . 3-18Anchoring . . . . . . . . . . . . . . . . . . . . . . . . . 3-16BBasic Rules Of The Roa
4-24INSTRUCTIONSPlease complete following; check each item as completed.____ 1. Inspect prop____ 2. Check engine alignment, motor mounts, and jam nut
4-25Item No. Service First 10 hours Every 50 hours Every 100 hours Annually1. Change engine oil and filter *** *** ***Pennzoil Marine 15W40, Pennz #P
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Notes4-26 Chapter 4_08.qxd: Chapter 4 doc.qxd 11/12/07 3:40 PM Page 26
RECORD IMPORTANT INFORMATIONIn addition to this manual, your Malibu Owner’s Packet contains instructions, warrantiesand other important information fr
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1-1Chapter 1BOATING SAFETYAt Malibu, safety is not an option!General PrecautionsYour Malibu boat has been constructed to meet all U.S. Coast Guard and
1-2The precautions listed in this manual and on the boat are not all-inclusive. If a procedureor method is not specifically recommended, you must sati
1-3RegulationsThe U.S. Coast Guard is the governing authority of the waterways and is there to help theboating public. State boating regulations are e
RECORD IMPORTANT INFORMATIONIn addition to this manual, your Malibu Owner’s Packet contains instructions, warrantiesand other important information fr
1-4Foreign SpeciesIf you trailer your boat from lake to lake, you may unknowingly introduce a foreignaquatic species from one lake to the next. Thorou
1-5Cleaning AgentsHousehold cleaners should be used sparingly and not discharged into waterways. Nevermix cleaners and be sure to use plenty of ventil
1-6Notice: If a type V PFD is to be counted toward the minimum carriagerequirements, it must be worn2) Fire Extinguishers: A fire extinguisher is requ
1-7ReportingBoat operators are required by law to file a Boating Accident report with their stateboating law enforcement agency when their boat is inv
Damage to underwater gear caused by shallow watermaneuvering is not covered by your warranty. Warning MarkersLearn to recognize the different buoys an
1-9Carbon MonoxideCarbon Monoxide (CO) is a colorless and odorless gas produced by all engines and fuelburning appliances. Even with the best boat des
1-10Operation By MinorsIf your boat will be operated by a minor, remember to have an adult present at all times.Many states have laws regarding minimu
1-11Types of BouysThere are several types and shapes of buoys. Buoys may be unlighted, lighted, withsound or may have both an audible and a visual sig
1-12Right-Of-WayNotice: In general, boats with less maneuverability have right-of-wayover more agile craft. You must stay clear of the vessel withrigh
1-13OvertakingThe boat that is overtaking one ahead of it is the burdened boat and must make anyadjustments necessary to keep out of the way of the pr
iAll information and specifications included in this manual were in effect at the time ofapproval for printing. Malibu Boats LLC reserves the right, h
1-14Notes Chapter 1_08.qxd: Chapter 1 doc.qxd 11/12/07 3:21 PM Page 14
Chapter 2GAUGES & CONTROLSNo other ski boat manufacturer incorporates in their product as many innovative and technically advanced features as Mal
Tachometer Located to the left side of the dash panel, the tachometer registers the operating speed of your enginein revolutions per minute (RPM). Thi
Figure 2-4. Dash GaugesEngine TemperatureThe temperature gauge is located at the lower center left bottom panel of the dash display.The temperature ga
FuelThe fuel gauge is located at the lower center right bottom panel of the dash display. Thefuel gauge indicates the approximate quantity of fuel rem
2-5SetupWhen you first turn on the ignition of your boat, you will see the screen above, followedby a Setup menu. To navigate the system menus, use th
2-6MALIBU PRESETSPRESET SELECTEDACTUAL SPEEDSET SPEEDSET WEDGE POSITIONSET MLS LEVELACTUAL WEDGEPOSITIONACTUAL MLS LEVELMLS TANKSEEcruisecruisePress t
2-7Boat Alarms and Engine FaultsMalibu Boats are equipped with two separate computers connected to many sensors andcontrollers that constantly monitor
2-8it may tell you: “knock system no response” if you take a look and find the knock sensorunplugged, you save the day and a trip to the dealer! If yo
2-9Malibu Cruise Control (Standard on all Boats)Figure 2-6. Cruise ControlMalibu Precision Pro Speed ControlcruisecruiseSPEED OFF ActualSet 00 35SPE
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2-10In the upper port corner of the display menu is the CRUISE button. To activate, turn theengine on. While in NEUTRAL, press the cruise button on yo
2-11Ballast Monitoring System (BMS) (Standard on Wakesetter Model)Figure 2-7. BMSAll Wakesetter models come standard with the Ballast Monitoring Syste
2-12wake when the boat speed is between 10 and 25 MPH. The driver should always beginthe towing session with the foil in the down position. Once the b
2-13Circuit BreakersAll major boat circuits are protected from shorting and overload by resettable circuitbreakers. If a problem develops with one of
2-14Figure 2-10. Accessory Switch Panel Bilge PumpThe bilge pump switch is used to activate the bilge pump so that any excess water in thebilge area m
2-15Navigational LightsIn the ANC (anchor) position, this switch is used to activate the stern light. Keep the sternlight on after dusk whenever your
2-16Figure 2-11. MUX SwitchPressing the BILDGE button will toggle the POWER module output and MUXdisplay from OFF to ON and back to OFF again. Pressin
2-17Throttle ControlThe throttle lever is located to the right of the driver. When the throttle is vertical, it is in the “NEUTRAL”position. At the ba
2-18For more information regarding the safe operation and maintenance of the throttle control,refer to the separate instructions located in the inform
2-19Driver’s SeatThe driver’s seat can be adjusted forward and backward bypulling the lever located on front left side of the driversseat. Pull lever
CONTENTS . . . . . . . . . . . . . . . . . . . . . iiiTABLE OF FIGURES. . . . . . . . . . . . . ivINTRODUCTION. . . . . . . . . . . . . . . . . vCERTI
2-20SundeckMost boat models are equipped with a standard sundeckfeature designed for sunbathing comfort. The Sundeck is not to be used whilethe boat i
2-21Swim Platform A removable swim step is located on the stern of the boat to provide easy access into andout of the water for boat skiers and swimme
2-22Storage AreasBow Storage AreaAccess to a large storage area located in the bow of all models is accessible by lifting thebottom-lifting strap of t
2-23Bilge Drain Plug(s)A T-handled, brass bilge drain plug is located in the engine compartment of all models. Location is normallydirectly below the
2-24ExhaustThe exhaust system is used to remove engine exhaust fumes. To ensure that your boat’sexhaust system is working correctly, it is important t
2-25VentilationThe ventilation is used to remove potentially hazardous accumulation of explosive vaporsfrom the bilge areas of your boat’s hull and en
2-26Optional EquipmentHeaterIf your boat is equipped with a heater, you will find anON/OFF accessory switch located on the dash panel. Locatedat the b
2-27StereoThe stereo head unit is located in the starboard side walk-throughpanel (in the shifter panel above the shifter in Ride models). Toturn the
2-28a. Beep 2ndIn the Beep 2nd mode, you can control Beep on or Beep 2nd by pressing VOLup/down.- Beep on: You can hear “beep” sound when you press an
2-29How to Adjust the Clock / Time (8)Press DIS (8) button once to display the time.1. Press and hold the DIS (8) button until the time flashes on the
ivTABLE OF FIGURESFigure 1-1 Personal Flotation Devices. . . . . . . . . . . . . . . . . . . . . 1-5Figure 1-2 Fire Extinguisher . . . . . . . . 1-6Fi
2-306. Track Tuning (15): Search the tracks on the DISC, USB/NAND (internal memory)or iPod with the and buttons. To fast-forward or fast-rewind, pre
2-31Due to the many stereo accessories, and additional boatoptional stereo components that can be added to thissystem, it is very easy to overload the
2-32Port-a-Potty/SaniPottie (Sunscape 25 model boatsonly)The portable port-a-potty provides simple and convenientdisposal of waste for use in your boa
2-33Scarpa Suppression Plate (SSP) The Scarpa Suppression plate is an optional add-on featureavailable for boats built with the Wedge boat bracket ins
2-34Notes Chapter 2_08.qxd: Chapter 2 doc.qxd 11/12/07 3:33 PM Page 34
3-1Chapter 3OPERATIONEveryone benefits from the safety of others.TraileringThe trailering information contained in this section describes general guid
3-2Safety ChainsSafety chains on your boat trailerprovide added insurance that it will notbecome completely detached from thetowing vehicle when under
3-3Backing the TrailerBacking the boat trailer may sometimes be a difficult task. It is recommended that youpractice backing the trailer in a vacant l
3-4Warning LabelsWarning labels are displayed at various locations throughout your new Malibu to pointout safety hazards. It is important that you tak
Warning Label LocationsRefer to the diagrams below for the location of each label.3-5 Chapter 3_08.qxd: Chapter 3 doc.qxd 11/13/07 9:09 AM Page 5
vINTRODUCTIONOver the years, you have watched us grow into one of the most respected boat builders inthe world. And undoubtedly, somewhere, you have r
3-6Load CapacityThe U.S. Coast Guard requires that boats under 20 ft have a certification plate stating thenumber of persons and maximum weight a boat
3-7FuelingIt is very important to take special precautions to avoid spillage while fueling your boat.Gasoline vapors are heavier than air and will dev
3-8StartingFirst Start-Up of the DayOn the first start-up of the day, you may find it beneficial to “key up” once or twice toprime the fuel system pri
3-9Starting the EngineMalibu boats are equipped with sensors that constantly monitor various functions of theboat. Certain functions, if outside of pr
3-10Shifting/RunningThe throttle lever is located to the right of the driver. When the throttle is vertical, it is inthe “NEUTRAL” position. Located a
3-11Figure 3-8. Turning With A RudderThe steering system must be in good operating condition forsafe boat operation. Frequent inspection, lubrication,
3-12Maneuvering TechniquesSteering response depends on three factors: engine position, motion and throttle.Like an automobile, high speedmaneuvering i
3-13DockingDocking procedures for the new boat owner usually bring surprising results. Remember,operate your boat at slow speeds to avoid accidents an
3-14Before tying up the boat, be sure to use enough fenders to protect the boat from damage.If possible, tie up with the bow toward the waves with a g
3-15Communication between the skier and driver is essential. Standard signals have beendeveloped by the American Waterski Association and have been ac
viHull Identification Number (HIN)Your Hull Identification Number can be found on the starboard transom of your boatbelow the rubber rub rail. Federal
3-16Towing Another BoatTowing is normally a last resort because damage can be created by stress from the towinglines or uncontrollability of the boat
3-17Propellers• A propeller can be very sharp. Be careful when you handleit. Wear a pair of protective gloves when handling anypropeller.• Remove your
3-18Removal1.) Remove the cotter pin from the propeller shaft and discard.2.) Wedge a piece of 1" x 4" wood between the propeller blade and
3-19Make sure the set-screws are tightened after eachadjustment. Failure to tighten the set-screws could causeerratic steering and serious damage coul
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4-1Chapter 4CARE AND MAINTENANCEThe following guidelines discussed in this section will protect the investment you have made by preserving the beauty
4-2It is important to keep your vinyl clean at all times. Some substances can stain the vinyl ifyou leave them on for even a short period. Remove any
4-3ExteriorYour Malibu boat is highly resistant to weathering, water pollution and minor scrapeswhich occur during normal use. However, regular care a
Care For Boats That Are MooredDue to gelcoat discoloration, osmosis (blistering) and algae growth, it is notrecommended that you leave your boat moore
Engine/Drive Train EngineFor information on engine service, maintenance and break-in period, please refer to yourengine owner’s manual. The Required M
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4-6TransmissionCheck fluid only with engine OFF and boat floating level, or level on trailer. Thetransmission dipstick is located on the top of the tr
Manually Shift Transmission with Electronic ShiftThis safety device can be used in case of a power supply failure.Notice: Use this safety device only
4-84. Identify the cotter pin at the end of the shaft.5. Remove the cotter pin.6. Remove the spacer sleeve from the shaft.7. Turn the shaft clockwise
4-98. This transmission is now engaged in forward gear.9. To disengage forward gear, reverse steps 1-8 and return the electronic shift back toits orig
4-10Rudder Stuffing BoxThe rudder stuffing box has a grease nipple and should be checked and lubricatedannually. The rudder stuffing box is accessed t
4-11Fuel SystemFuel SystemAll 2008 Malibu Boats are equipped with Pump-in-tank (PIT) fuel systems. This meansthe fuel pump is no longer mounted on the
4-12ElectricalEngine Circuit BreakerYour engine is equipped with a 35 AMP Circuit Breaker to protect the engine electricalsystem and components from o
4-13BatteryA minimum of 650 cold cranking amps is the recommended battery size for 2008 modelsexcept 8.1 L engines. 8.1 L engines require a minimum of
4-14cranking circuit on which ever battery you have selected or both batteries. With thissystem you are required to manage the battery system, keeping
4-15The stand alone, VSR- dual battery system does not have a disconnect switch. Werecommend disconnecting the batteries prior to storage.Option #4, T
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