1CUSTOMERACKNOWLEDGEMENTHullIdentificationNumber:______________________________Retailcustomeracknowledgesthattheyhavereceivedacopyoft
viiiHull Identification Number (HIN)Your Hull Identification Number can be found on the starboard transom of your boatbelow the rub rail. Federal law
2-76GPS SetupGPS SETUP can be set to enable what data and accuracy the user wants to see on themap while operating the menu features. Highlight the GP
2-77GPS Status MapGPS STATUS MAP will display the satellite signal strength. Highlight the GPS STATUSMAP and press the ENTER button. The screen below
2-78System Gauge SetupSYSTEM SETUP will display the gauge options that can be shown when the gaugeinformation is displayed on the right side of the sc
2-79Depth Level SetupDEPTH LEVEL SETUP will display the options for how to draw the mapped depthcontours of the various waterways. Highlight the DEPTH
2-80System Units SetupSYSTEM UNITS SETUP will enable the operator to change speed units between Knotsand Miles Per Hour. This menu also allows the ope
2-81Color SetupCOLOR SETUP will enable the operator to change the color settings on most menuoptions. Highlight the COLOR SETUP and press the ENTER bu
2-82Exit SetupHighlighting the EXIT SETUP and pressing ENTER will bring the display back to theMENU screen. Chapter 2_13_ Chapter 2 doc.qxd 9/14/12
2-83NAV BYMap—Compass—OFFFrom the Navigation Menu screen press the LEFTarrow to change the way the system navigates.There are three modes of navigatio
2-84CompassFrom the Navigation Menu screen press theLEFT arrow to change the highlight toCOMPASS. This will change the top threeoptions in the menu t
2-85Hot Water ShowerIf your boat is equipped with a hot water shower, you will find an ON/OFF accessoryswitch located in the rear storage area. You wi
1-1Chapter 1BOATING SAFETYAt Malibu, safety is not an option!Safe operation of a boat is the responsibility of everyone using the boat. Boats shouldne
2-86Properly stow the bimini top in its boot and remove all boards from the board racks priorto towing/trailering your boat. Speeds exceeding 50 MPH (
2-87WedgeThe Malibu Manual Wedge foil is a solid, one piece, welded design constructed from solid stainless steel. Thewedge foil no longer locks in th
2-88Notes Chapter 2_13_ Chapter 2 doc.qxd 9/14/12 12:40 PM Page 88
3-1Chapter 3OPERATIONEveryone benefits from the safety of others.TraileringThe trailering information contained in this section describes general guid
3-2Safety ChainsSafety chains on your boat trailerprovide added insurance that it will notbecome completely detached from thetowing vehicle when under
3-3Backing the TrailerBacking the boat trailer may sometimes be a difficult task. It is recommended that youpractice backing the trailer in a vacant l
3-4Warning LabelsWarning labels are displayed at various locations throughout your new Malibu to pointout safety hazards. It is important that you tak
Warning Label LocationsRefer to the diagrams below for the location of each label.13-5
3-6Load CapacityThe U.S. Coast Guard and most maritime authorities require that boats under 20 ft have acertification or builder’s plate stating the n
3-7Malibu Boats reminds you that when your boat is fully loaded with the maximum numberof persons and gear as indicated on the capacity plate, boat sp
1-2Safety StatementsThroughout this manual, specific precautions and symbols identify safety relatedinformation. Follow these precautions as indicated
3-8Green Fuel System Integration Due to a federal mandate from the EPA to reduce hydrocarbon emissions, Malibu Boats,in cooperation with Attwood and M
3-9StartingFirst Start-Up of the DayOn the first start-up of the day, you may find it beneficial to “key up” once or twice toprime the fuel system pri
3-10Starting the EngineMalibu boats are equipped with sensors that constantly monitor various functions of theboat. Certain functions, if outside of p
3-11Shifting/RunningThe throttle lever is located to the right of the driver. When the throttle is vertical, it is inthe “NEUTRAL” position. Located a
3-12Figure 3-9. Turning with a RudderThe steering system must be in good operating condition forsafe boat operation. Frequent inspection, lubrication,
3-13Maneuvering TechniquesSteering response depends on three factors: engine position, motion and throttle.Like an automobile, high speedmaneuvering i
3-14DockingDocking procedures for the new boat owner usually bring surprising results. Remember,operate your boat at slow speeds to avoid accidents an
3-15Before tying up the boat, be sure to use enough fenders to protect the boat from damage.If possible, tie up with the bow toward the waves with a g
3-16A moderate ability to swim is advisable for waterskiers, but swimming ability is no substitutefor a well-fitting life jacket. The wearing of a lif
3-17Towing Another BoatTowing is normally a last resort because damage can be created by stress from the towinglines or uncontrollability of the boat
1-3or dangerous activities. Boaters/users assume all risks for such actions.DO NOT use the boarding platform for any other purpose than boarding the b
3-18Propellers• A propeller can be very sharp. Be careful when you handleit. Wear a pair of protective gloves when handling anypropeller.• Remove your
3-19Removal1) Remove the cotter pin from the propeller shaft and discard.2) Wedge a piece of 1" x 4" wood between the propeller blade and th
3-20Make sure the set-screws are tightened after eachadjustment. Failure to tighten the set-screws could causeerratic steering and serious damage coul
4-14Chapter 4CARE AND MAINTENANCEThe following guidelines discussed in this section will protect the investment you have made by preserving the beauty
4-2It is important to keep your vinyl clean at all times. Some substances can stain the vinyl ifyou leave them on for even a short period. Remove any
4-3InstrumentationThe in-dash graphical display, the MaliView screen, gauges and digital switch lensesshould only be cleaned with a damp, soft cloth w
4-4Surface StainsStains can appear as a result of dust, road tar, plant sap, rust from metal fittings and othermaterials coming in contact with your b
Figure 4-1. Monsoon 350 EngineFigure 4-2. L96 EngineFigure 4-3. LS3 EngineFigure 4-4. LSA Engine4-5Engine/Drive Train EngineFor information on engine
Engine Specifications Notes1) Minimum recorded compression in any one cylinder should not be less than 70% of the highest recorded cylinder.2) Measure
TransmissionCheck fluid only with engine OFF and boat floating level, or level on trailer. Thetransmission dipstick is located on the top of the trans
1-4EducationIf you have never owned a boat before, you can get an excellent introduction to boathandling from organizations such as the U.S. Coast Gua
4-8Rudder Stuffing BoxThe rudder stuffing box is a greaseless design and requires no regular maintenance.Shaft PackingLocated in the bilge, under the
Fuel SystemFuel SystemAll Malibu Boats are equipped with Pump-in-tank (PIT) fuel systems. This means thefuel pump is no longer mounted on the engine a
4-10Green Fuel SystemThe only maintenance required for the new Attwood fuel system is that all hoseconnections be inspected annually for tightness.Fig
4-11ElectricalEngine Circuit BreakerYour engine is equipped with a 35 AMP Circuit Breaker to protect the engine electricalsystem and components from o
4-12BatteryA minimum of 650 cold cranking amps is the recommended battery size.Do not connectbattery cables toincorrect TerminalPost ±. Doing somay ca
4-13When the engine is off, you will pull current for both the house and cranking circuit onwhich ever battery you have selected or both batteries. Wi
4-14The cranking battery is the primary battery that is only used to start and operate theengine. Having the cranking circuit truly isolated from the
4-15MiscellaneousHardwareMost of the metal hardware on your boat consists of brass, stainless steel, or aluminumand should be cleaned on a periodic ba
4-16Storage and Winter Lay-upDue to the problems that can occur from improper winterization, we recommend that youtake your boat to a certified Malibu
4-17Winterization Re-Commission• Remove boat cover or shrink-wrap from boat.• Remove Duct tape from exhaust flaps.• Charge and install battery in boat
1-5Excessive NoiseNoise means engine noise, radio noise or even yelling. Many bodies of water haveadopted noise limits. Music and loud conversation ca
4-18TroubleshootingThe following charts will assist you in finding and correcting minor mechanical andelectrical problems with your boat. Problems are
PROBLEM POSSIBLE CAUSE SOLUTIONEngine will not turn • Throttle control in gear. • Shift into neutral.over • Main circuit breaker open. • Reset circuit
PROBLEM POSSIBLE CAUSE SOLUTIONThrottle/shifting • Corroded cables. • Clean and lubricate cables.problems • Defective throttle return • Replace the th
4-21GlossaryAFT: To the rear of the boat near the stern. Generally used to givedirections.BEAM: The widest portion of the hull.BILGE: The lowest porti
4-22IndexAAnchoring . . . . . . . . . . . . . . . . . . . . . . . . . 3-17BBasic Rules of the Road . . . . . . . . . . . . . . 1-10CCarbon Monoxide .
4-23INSTRUCTIONSPlease complete following; check each item as completed.____ 1. Inspect prop____ 2. Check engine alignment, motor mounts, and jam nut
4-24Item No. Service First 10 hours Every 50 hours Every 100 hours Annually1. Change engine oil and filter *** *** ***Pennzoil Marine 15W40, Pennz #P
MALIBU BOATS LIMITEDWARRANTYThank you for choosing to purchase a Malibu Boats, LLC (“MalibuBoats”) product. Malibu Boats is committed to assuring your
W-2Limitations and Disclaimer of Implied WarrantiesANY IMPLIED WARRANTY THAT IS FOUND TO ARISE BY STATE ORFEDERAL LAW, INCLUDING ANY IMPLIED WARRANTY
W-3• If the boat passes the inspection, the second owner must (i) provide the completedwarranty transfer form to the authorized sales facility and (i
1-6Boats more than 16 feet in length must be equipped with one type I, II, III or Vand one type IV. PFDs are intended to save lives; you and your pass
W-4Gelcoat Limited Warranty For a period of twenty-four (24) months beginning on the date the boat is purchased bythe first retail purchaser through
• Damages caused by lightning, hail, rain, flooding, wind, sand, floods or otherenvironmental or natural conditions • Damages caused by atmospheric
• Damage to the boat, the trailer, or anything / anyone else caused by any trailer is notcovered under the Malibu Warranty(ies). Malibu Boats does no
Please note that Malibu Boats authorized repair facilities, generally, are independentlyowned and operated businesses. Malibu Boats does not control t
Customer Satisfaction ProcedureSatisfaction with your boat is very important to Malibu Boats. Ordinarily all concernsrelated to your boat can be addre
Attwood Fuel System Two-Year Warranty and LiabilityGenerally: All Attwood Fuel System Components are covered by a two (2) year limitedwarranty from th
NotesW-10
1-7FiresMany boat fires involve flammable liquids such as gas or oil. Many inboard fires start inthe bilge area which at times can be filled with gas
Damage to underwater gearcaused by shallow watermaneuvering is not covered byyour warranty. Warning MarkersLearn to recognize the different buoys and
1-9Figure 1-5. Carbon Monoxide HazardsKC-0461M
2Notes Chapter i_13_Chapter i.qxd 9/14/12 2:37 PM Page 2
1-10Operation by MinorsIf your boat will be operated by a minor, remember to have an adult present at all times.Many states have laws regarding minimu
1-11Types of BuoysThere are several types and shapes of buoys. Buoys may be unlighted, lighted, withsound or may have both an audible and a visual sig
1-12Right-of-WayNotice: In general, boats with less maneuverability have right-of-wayover more agile craft. You must stay clear of the vessel withrigh
1-13OvertakingThe boat that is overtaking one ahead of it is the burdened boat and must make anyadjustments necessary to keep out of the way of the pr
1-14Notes
Chapter 2GAUGES & CONTROLSNo other ski boat manufacturer incorporates in their product as many innovative and technically advanced features as Mal
Malibu’s state of-the-art Malibu Graphical In-Dash Display Center enables the operatorto observe and control many graphic functions that are applicabl
Tachometer Located to the left side of the dash panel, the tachometer registers the operating speed of your enginein revolutions per minute (RPM). Thi
Figure 2-6. Dash GaugesEngine TemperatureThe temperature gauge is located at the lower center left bottom panel of the dash display.The temperature ga
2-5FuelThe fuel gauge is located at the lower center right bottom panel of the dash display. Thefuel gauge indicates the approximate quantity of fuel
iAll information and specifications included in this manual were in effect at the time ofapproval for printing. Malibu Boats LLC reserves the right, h
2-6MaliView Setup Screen• The up and down arrows toggle through all the options in each edit screen.• Use the “ON/OFF/ENTER” button to toggle between
2-7Depth Level Alarm ScreenSpeed Calibration ScreenWedge Setup ScreenEnglish Metric Mode (English or Metric Conversion)Video ON/OFF SetupTurns on or o
2-8Gauge Diagnostic Mode (Gauge Sweep Mode Test)Current Software VersionSystem Diagnostic ScreenActive and Inactive Engine Fault Screen Chapter 2_13_
2-9Malibu Surf GateThe SURF GATE control will appear on every touch screen except the SETUP screenonce enabled. To enable the surf gate access the SET
2-10Button ModesSURF GATE CENTER GREEN indicates that bothgates are in the retracted position.LEFT yellow indicates that the right gate will extendwhe
2-11Malibu Mobile Device Gateway The MDG (Mobile Device Gateway)system is automatically added to theTouch screen when the MDG module is installed. The
2-12The HELP button will share additional information on how to use the MDG system.FRED’S IPHONEFRED’S SETTER Chapter 2_13_ Chapter 2 doc.qxd 9/14/12
2-13Malibu Pre-SetsHow to Use the Malibu Pre-SetsThe Malibu pre-sets Save, Store and Control 4 different parameters:• 1 – Boat Speed/Cruise Control• 2
2-14MaliView Pre-Sets Screen• Enter pre-sets using the “PRE-SETS” button.• Press the “EDIT PRE-SET” button to edit the highlighted pre-set. (See MaliV
2-15MaliView Edit Pre-Sets Screen• Press the “SAVE” button to save any changes to the pre-set.• The up and down arrows toggle through all the options
iiNotes Chapter i_13_Chapter i.qxd 9/14/12 2:37 PM Page ii
2-16Speed Edit Screen• Use the up and down buttons to change the speed.• Press “ENTER” to accept.• The old speed is on top, and the new speed is in th
2-17Boat Alarms and Engine Faults for Mini Multi-Functional DisplayMalibu Boats are equipped with two separate computers connected to many sensors and
2-18“WEDGE FAULT UNBALANCED” is asignal from the Lenco box indicating anactuator failure, alignment or fault.“LOSS OF CAN SIGNAL” alarm occurswhen the
2-19The “Engine Fault” alarm: Is activated by the ECM. The problem could be amomentary out of parameter minor issue or the problem could be catastroph
2-20Clock/Hour Display Press the E to display the setup screen “Clock/Hour Display.” The month, day and yearwill be displayed. Set month first, press
2-21Malibu Precision Pro Speed ControlSPEED OFF ActualSet 00 35SPEED ON/ENGActualSet3535PRESETS1.GOHOME2.WKBRDB3.WKBRDI4.WKBRDA5.SURFLWKBRDAACTSETSP
2-22In the upper port corner of the display menu is the CRUISE button. To activate, turn theengine on. While in NEUTRAL, press the cruise button on yo
2-23MaliView Cruise ScreenBallast Tank Levels and Fill Status• Press “CRUISE” to enter cruise mode and to toggle between “SPEED” and “RPM”cruise modes
2-24MaliView RPM Cruise Screen• Press “CRUISE” to enter cruise mode and to toggle between “SPEED” and “RPM”cruise modes.• The up and down arrows will
2-25Power WedgeFigure 2-10. Power WedgeFigure 2-11. Power WedgeThe Power Wedge (PW) is an adjustable wake enlargement device designed specificallyfor
iiiCONTENTS . . . . . . . . . . . . . . . . . . . . . iiiTABLE OF FIGURES. . . . . . . . . . . . . ivINTRODUCTION . . . . . . . . . . . . . . . viiCER
2-26The Power Wedge Foil will deploy from the fully up or “stowed” position to the fullydown or “operating position” as long as the boat speed is unde
2-27Circuit BreakersAll major boat circuits are protected from shorting and overload by resettable circuitbreakers. If a problem develops with one of
2-28Malibu Touch Command SystemThe Malibu Touch Command system consists of 4 main screens and one optional screen.The Main screens are the CODE ENTER
2-29Malibu Code Entry ScreenUse the KEY PAD to enter the four-digit start code. The numbers will appear on the left.The numbers will disappear when th
2-30Malibu MLS ScreenThe MLS screen is set up to control the available water tanks on the boat. The user hasthe ability to fill or drain all the tanks
2-31Malibu Lights ScreenThe LIGHTS screen is where all the available lights for the boat are controlled.Depending on how many lights are available on
2-32Malibu Setup ScreenThe SWITCH screen is where all the available options for the boat are controlled.Depending on how many lights are available on
2-33Malibu Setup ScreensThe setup screen is used to keep the software up to date and adjust and troubleshoot theTouch Command/MaliView system. Use the
2-34Pressing the ENTER button will activate the UPDATE TOUCHCOMMAND mode. TheUPDATE will read a USB and load the SmartTouch.mem file. The update will
2-35Malibu Set Dim Level ScreensThe setup screen is used to keep the software up to date and adjust and troubleshoot theTouch Command/MaliView system.
ivTABLE OF FIGURESFigure 1-1 Personal Flotation Devices . . . . . . . . . . . . . . . . . . . . . . . . 1-5Figure 1-2 Fire Extinguisher. . . . . . . .
2-36Malibu Setup Outputs ScreensThe setup screen is used to keep the software up to date and adjust and troubleshoot theTouch Command/MaliView system.
2-37Malibu Setup Lights ScreensThe setup screen is used to keep the software up to date and adjust and troubleshoot theTouch Command/MaliView system.
2-38Malibu Setup Navigation ScreensThe setup screen is used to keep the software up to date and adjust and troubleshoot theTouch Command/MaliView syst
2-39Malibu About TouchCommand ScreensThe setup screen is used to keep the software up to date and adjust and troubleshoot theTouch Command/MaliView sy
2-40Accessory Switch PanelsThese panels are located in the dash directly below the standard gauges and are used toactivate the following features. You
2-41Stereo PowerThe optional stereo system can be activated by either turning the ignition key on, or canbe used without the engine started by turning
2-42Pressing the BILGE button will toggle the POWER module output and MUXdisplay from OFF to ON and back to OFF again. Pressing the BLOWER button will
2-43Function Edit ModeEnter Function Edit1. Hold PAGE, button #4, and button #5 at the same time for 3 seconds.2. Press button 1(YES) to enter edi
2-44Insert Mode1. Press button 1(YES) to enter INSERT mode or 2(NO) to exit edit mode.2. If 1(YES) is pressed return to icon page in INSERT mode.
2-45Throttle ControlThe throttle lever is located to the right of the driver. When the throttle is vertical, it is in the NEUTRAL position.Some model
vFigure 4-7 P-Trap and Deck Fill. . . . . . . . 4-10Figure 4-8 FLVV . . . . . . . . . . . . . . . . . . . 4-10Figure 4-9 GRV . . . . . . . . . . . . .
2-46Electronic Throttle Control (ETC)All current Malibu Boats are equipped with electronic throttle control. The helm throttlecontrol “E-MV3” is now d
2-47Motorbox CoverThe upholstered motorbox reduces engine noise andprovides protection for the passengers on board. To open,stand on the port side of
2-48Integral Self Draining Ice ChestThis item is available on most model boats and can be found either in the starboardpassenger seat or center floor.
2-49Malibu Boats’ “Pivoting-Head” ski pylon is designed for normal water skiing activities: slalom,jumping, kneeboarding, tricks, and barefooting. Any
2-50Navigational LightsAs required by the U.S. Coast Guard and most maritimeauthorities, all recreational vessels are required to displaynavigational
2-51Glove Box StorageLocated on the port side of the boat above the observers’ seat for easy access and storage. This small area can beused to store r
2-52Bilge Drain Plug(s)A T-handled, brass bilge drain plug is located in the engine compartment of all models. Location is normallydirectly below the
2-53ExhaustThe exhaust system is used to remove engine exhaust fumes. To ensure that your boat’sexhaust system is working correctly, it is important t
2-54VentilationThe ventilation is used to remove potentially hazardous accumulation of explosive vaporsfrom the bilge areas of your boat’s hull and en
2-55Optional EquipmentHeaterIf your boat is equipped with a heater, you will find anON/OFF accessory switch located on the dash panel. Locatedat the b
viNotes Chapter i_13_Chapter i.qxd 9/14/12 2:37 PM Page vi
2-56Stereo ControlsWhen in the radio screens, the left and right buttons will respond to the label directlyinside the button. For example, the CRUISE
2-57Fosgate USB DRIVE Radio Screens Chapter 2_13_ Chapter 2 doc.qxd 9/14/12 12:40 PM Page 57
2-58SIRIUS Radio Screens Chapter 2_13_ Chapter 2 doc.qxd 9/14/12 12:40 PM Page 58
2-59Fosgate IPOD Radio Screens Chapter 2_13_ Chapter 2 doc.qxd 9/14/12 12:40 PM Page 59
2-60Fosgate Video Radio Screens The Fosgate radio with video has a menu screen that can be navigated and controlledusing the Viper buttons. To use thi
2-61Video OperationThe POV option includes the ability to start and stop a recording using the display’sENTER button. To use this ability, the video s
2-62Auto-Volume for MaliViewOne of the enhancements to the software for the MaliView is the addition of auto-volume. This feature will automatically i
2-63Viper Chart Plotting InstructionsMap ScreenThis section will attempt to familiarize the operator with the features and functions of thissystem. Th
2-64Navigation MenuAbove is the main navigation menu screen. From here the operator can get to any area ofthe navigation system. Pressing the ENTER bu
2-65Map ViewStarting at the Navigation Menu screen, the MAP screen can be adjusted to show theMAP on the entire screen or show gauge information along
viiINTRODUCTIONOver the years, you have watched us grow into one of the most respected boat builders inthe world. And undoubtedly, somewhere, you have
2-66Map OrientThe MAP screen can be adjusted to orient the map with north always at the top of thescreen, or with the boat heading at the top of the s
2-67Select CourseCreating a New Course Chapter 2_13_ Chapter 2 doc.qxd 9/14/12 12:40 PM Page 67
2-68Using the arrow buttons, highlight the “SELECTWAYPOINT LOCATION”. Using the arrow buttons, move the cursor (cross)to the beginning location of the
2-69Select Auto CourseCreating a New Auto Course Chapter 2_13_ Chapter 2 doc.qxd 9/14/12 12:40 PM Page 69
2-70After selecting “START COURSERECORD,” the map will appear. Yourlocation is the boat image (in the screen tothe left it is within the blue box). T
2-71FilterThe FILTER menu allows the operator to adjust/change what is displayed throughout thevarious screens. From the Navigation Menu screen press
2-72GPS StatusFrom the Navigation Menu screen press the DOWN arrow to access the GPS STATUSscreen. The GPS STATUS menu allows the operator to view
2-73SetupFrom the Navigation Menu screen press the DOWN/LEFT arrow to access the SETUPmenu. The SETUP menu allows the operator to adjust, view an
2-74Screen LevelSCREEN LEVEL is the contrast adjustment menu. Highlight the SCREEN LEVEL andpress the ENTER button. The screen below will appear.
2-75Transparency LevelTRANSPARENCY LEVEL can be set to enable the user to see the map while viewingthe menus. Highlight the TRANSPARENCY LEVEL and pre
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